Reliability-centered maintenance is a process used to determine – systematically and scientifically – what must be done to ensure that physical assets continue to. Moubray spent his early career developing and implementing maintenance management systems, forst as a paint engineer then as a consultant. In the early . That research leadto reliability centered maintenance (RCM) in the airflight John Moubray realized the benefits of adapting by translating the airindustry RCM.

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Modern RCM gives threats to the environment a separate classification, though most forms manage them in the same way as threats to safety.

Widely recognized by maintenance professionals as the most cost-effective way to develop world-class Failures caused by unlikely events, non-predictable acts of nature, etc. In he set up Aladon Ltd, a consulting and training company based in Lutterworth, U. Webarchive template wayback links All articles with unsourced statements Articles with unsourced statements from January CS1 errors: My library Help Advanced Book Search.

Widely recognized by maintenance professionals as the most cost-effective way to develop world-class maintenance strategies, RCM leads to rapid, sustained and substantial improvements in plant availability and reliability, product quality, safety and environmental integrity.

Reliability-centered maintenance – Wikipedia

The studies proved that the fundamental assumption of design engineers and maintenance planners—that every airplane and every major component in the airplane such as its engines had a specific “lifetime” of centerev service, after which it had to be replaced or overhauled in order to prevent failures—was wrong in nearly every specific example in a complex modern jet airliner.

In the early s he began to focus on the industrial application of RCM. It is of vital importance to anyone concerned with productivity, quality, safety, and environmental integrity. By using this site, you agree to the Terms of Use and Privacy Policy. This book summarizes this experience in the form of an authoritative and practical description of what RCM2 is and how it should be applied.

This was one of many astounding discoveries that have revolutionized the managerial discipline of physical asset management and have been at the base crntered many developments since this seminal work was published.

Reliability-centered Maintenance – John Moubray – Google Books

The first generation of jet aircraft maintenanfe a crash rate that would be considered highly alarming today, and both the Federal Aviation Administration FAA and the airlines’ senior management felt strong pressure to improve matters. He is currently managing director of Aladon. Since each initiative is sponsored by one or more consulting firms eager to help clients use it, there is still considerable disagreement about their relative dangers or merits.


Among some of the paradigm shifts inspired by RCM were:.

RCM can be used to create a cost-effective maintenance strategy to address dominant causes of equipment failure. Reliability centered maintenance is an engineering framework that enables the definition of a complete maintenance regimen.

Reliability-centered maintenance

However, his contributions were substantial and perhaps indispensable to the document as a whole. The result was the propagation of many methods that called themselves RCM, yet had little in common with the original concepts. They brought RCM concepts to the attention of a wider audience.

Selected pages Title Page. World-class manufacturing Jim Todd Snippet view – Account Options Sign in. User Review – Cebtered as reliwbility first edition. Written by an expert in the field who has helped users apply RCM and its more modern derivative, RCM2, at more than sites in 32 countries.

This book provides an authoritative and practical explanation of what RCM maintenancs and how it can be applied. Read, highlight, and take notes, across web, tablet, and phone. Reliability-centered Maintenance John Moubray Snippet view – This description echoed statements in the Nowlan and Heap report from United Airlines.

Its straightforward, plant-based approach makes the book especially well suited to use in centers of higher education.

Requirements engineering Functional specification System integration Verification and validation Design review.

This book provides an authoritative and practical explanation of what RCM is and how it can Increased economic pressures and competition, tied with advances in lean thinking and efficiency methods meant that companies often struggled to find the people required to carry out an RCM initiative. Once the logic is complete for all elements in the FMECA, the resulting list of maintenance is “packaged”, so that the periodicities of the tasks are rationalised to be called up in work packages; it is important not to destroy the applicability of maintenance in this phase.

At this point in time many methods sprung up that took an approach of reducing the rigour of the RCM approach. This book will be of value to maintenance managers, and to anyone else concerned with the reliability, productivity, safety, and environmental integrity of physical assets.


As a discipline it enables machinery stakeholders to monitor, assess, predict and generally understand the working of their physical assets. It is generally used to achieve improvements in fields such as the establishment of safe minimum levels of maintenance, changes to operating procedures and strategies and the establishment of capital maintenance regimes and plans. The author and his associates have helped users apply RCM and its more modern derivative, RCM2, on more than sites in 34 countries.

Account Options Sign in. Also there is a tendency for consulting firms to promote a software package as an alternative methodology in place of the knowledge required to perform analyses.

My library Help Advanced Book Search. When the risk of such failures is very high, RCM encourages and sometimes mandates the user to consider changing something which will reduce the risk to a tolerable level. The important functions of a piece of equipment to preserve with routine maintenance are identified, their dominant failure modes and causes determined and the consequences of failure ascertained.

Today companies can use this standard to ensure that the processes, services and software they purchase and implement conforms with what is defined as RCM, ensuring the best possibility of achieving the many benefits attributable to rigorous application of RCM. Maintenance tasks are selected that address the dominant failure causes. In the early s, with FAA approval the airlines began to conduct a series of intensive engineering studies on in-service aircraft.

The term “reliability-centered maintenance” was first used in public papers [2] authored by Tom MattesonStanley NowlanHoward Heapand other senior executives and engineers at United Airlines UAL to describe a process used to determine the optimum maintenance requirements for aircraft.

It regards maintenance as the means to maintain the functions a user may require of machinery in a defined operating context. Actuarial Analysis and Failure Data. Prior to maintenancr development of the standard many processes were labeled as RCM even though they were not true to the intentions and the principles in the original report that defined the term publicly.

Industrial Press- Maintainability Engineering – pages.

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